NPORS Puller Winch Training (N033)
A wire rope pulling machine will shift a load that no amount of manpower will move, which is exactly why it hurts people when it is rigged badly. One day covers the machine, the rope, the anchor and the pull, and the pre use checks that take a damaged rope out of service before it parts. Run on request, at your site or a venue near you.
Why candidates choose Acadame
What makes our N033 Puller Winch different
About this course
The NPORS N033 Puller Winch category covers the hand operated wire rope pulling machines used to pull, lift and tension loads where a crane is not available or not appropriate. The machine grips the rope directly and feeds it through, so there is no drum and the rope can be any length you like, which is why it is the tool of choice for cable pulling, pole work, recovery, tensioning and dragging heavy items into position.
One day covers the Health and Safety at Work etc. Act 1974, LOLER and PUWER as they apply, then the machine itself: the types and their construction, the rated capacity, the shear pins that protect it from overload and why nobody replaces one with a bolt. It goes through the wire rope in detail, because the rope is where the risk lives: construction and lay, the correct rope for the machine, broken wires, kinks, birdcaging, corrosion, and the point at which a rope is scrapped rather than kept for one more job.
The practical is about setting up and pulling under control: identifying and assessing the anchor point, rigging to it, running out the rope, making an inspection pull, then pulling the load in stages, monitoring it and shutting down. The NPORS practical test is time limited and takes in several pulls of different weights over increasing distances, so the day is built to make the sequence automatic.
- What a puller winch is, how the gripping jaws feed the rope, and where the machine is the right tool against a crane or a chain block
- How to read the machine: rated capacity, the anchor end, the forward and reverse levers, and what the shear pin is protecting
- Wire rope in detail: construction, the correct rope for the machine, and the defects that take it out of service on the spot
- Selecting and assessing anchor points and strong points, and how much load a pull actually puts through them
- Setting the exclusion zone, where nobody stands under tension, and what happens if a rope parts
- Rigging, inspection pulls, pulling in controlled stages, securing the load and shutting the job down
How completing this course helps you
- The NPORS N033 Puller Winch category, registered with NPORS and recognised nationally
- An NPORS Red Trained Operator card, or a Blue Competent Operator card where you hold the relevant NVQ, carrying the CSCS logo while your CITB Health, Safety and Environment test is in date
- The competence a method statement is relying on when a pull is part of the job
- The ability to condemn a rope or an anchor and say why, which is the part that keeps people out of hospital
Who should attend?
Utilities and cable pulling crews, jointers, linesmen, riggers, fitters, groundworkers, forestry and arb teams, recovery operators, rail and telecoms gangs and anyone whose work involves dragging, tensioning or holding a load with a hand operated pulling machine. It suits teams who already own the machines and have been using them on custom rather than training, which is a common position and the one the experienced worker route exists for.
Entry requirements. You should be at least eighteen for the NPORS card route, physically fit enough for heavy manual work including handling wire rope, and able to follow spoken and written English for the theory test, though interpreters can be arranged on request. There is no prior card requirement for the novice route. The experienced worker route is intended for people already operating a puller winch regularly rather than occasionally, and some providers ask for a few months of practical experience before that route: we will agree the right route with you at enquiry. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass taken within the last two years, which we book for you.
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Course content
What you will cover
A classroom session on the law, the machine and the rope, then the rest of the day outside rigging anchors and making controlled pulls.
The law, the machine and the rope
- Health and Safety at Work etc. Act 1974, LOLER 1998 and PUWER 1998 as they apply to pulling and lifting
- Types and construction of puller winch, their rated capacities and their limitations
- Manufacturers' handbooks, documentation, certification and thorough examination records
- Shear pins and overload protection, and why they are never substituted
- Wire rope construction, the correct rope for the machine, and rope defects including broken wires, kinks, birdcaging and corrosion
- Anchor points and strong points, and the loads a pulling system imposes on them
- Exclusion zones, safe standing positions, and what happens when a rope under tension fails
- Environmental considerations, ground conditions and working near services or the public
Setting up and pulling
- Pre use inspection of the machine, the rope and the accessories, and identifying unserviceable items
- Checking certification and documentation before the machine is used
- Selecting and rigging to an anchor point, and setting the exclusion zone
- Running out and reeving the rope, and making an inspection pull
- Pulling loads of different weights over distance in controlled stages, with guidance and observation
- Securing the load, releasing tension, shutting down and returning the equipment to store
Method of assessment
How the N033 puller winch test works
NPORS assess the category by theory test and practical test, both inside the day. The practical is time limited and covers several pulls, including an inspection pull, along with identifying serviceable and unserviceable accessories.
1. Enquiry and group
Tell us how many candidates, where, and what you pull. Four sit the novice course with one instructor and one machine; six can sit the experienced worker test. We quote per group.
2. Pre course check
We decide who is a novice, who is an experienced worker and who needs a refresher, check whether the CITB Health, Safety and Environment test is in date for the CSCS logo version of the card, and take the details NPORS need.
3. Training
A classroom session on the law, the machine and the rope, then outside for the rest of the day rigging anchors and making pulls under instruction.
4. Theory test
The NPORS theory test covering legislation, the machine, the rope, inspection, anchors and exclusion zones.
5. Practical test
You inspect the machine and the rope, identify serviceable and unserviceable accessories, check the certification, rig to an anchor and make controlled pulls including an inspection pull, then shut the equipment down. It is assessed against the NPORS test specification and is time limited.
6. Registration and card
We register the pass with NPORS and apply for your card. With a valid CITB Health, Safety and Environment test it carries the CSCS logo, as a Red Trained Operator card or a Blue Competent Operator card if you hold the relevant NVQ.
After the course
Looking after the machine and the rope
A puller winch is lifting equipment, and the rope and the accessories are lifting accessories, which means LOLER applies to them. Under regulation 9 a lifting accessory needs a thorough examination by a competent person at least every six months, and other lifting equipment at least every twelve months, or in line with an examination scheme. Those reports have to be available. If you own a pile of machines and rope and the paperwork is thin, that is worth sorting before an inspector asks.
Two categories sit close to this one. The N019 Report of Thorough Examination trains your own people to carry out and record those examinations in house, which is what most companies with a rigging store end up doing. The N047 Rigging and Fleeting Loads goes wider, into snatch blocks, chain blocks, skates and the mechanical advantage systems used to move heavy plant through a building. Where the pull is part of a crane lift, the N402 Slinger Signaller covers the hook end.
- N019 Report of Thorough Examination to bring LOLER examinations of rope and accessories in house
- N047 Rigging and Fleeting Loads for the wider job of moving heavy plant without a crane
- N402 Slinger Signaller where the same crew works with cranes
- CITB Health, Safety and Environment test booked with us for the CSCS logo version of the card
Build your course
Who is coming, and how many
We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.
The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.
N033 Puller Winch FAQs
A hand operated wire rope pulling machine. Jaws grip the rope and feed it through the body of the machine, so there is no drum and the rope can be as long as the job needs. They are used for pulling, tensioning and lifting where a crane is not available or not appropriate, and they are common in utilities, cable pulling, forestry, recovery and rigging.
One day for every route. The novice course teaches and tests in the day, the experienced worker route is test focused, and the refresher covers updates then the tests. The difference is how much teaching there is, not how long you are with us.
NPORS allow four candidates with one instructor and one machine on the novice course and the refresher. The experienced worker test allows six, which is usually the better route for a crew already doing the work.
Yes. It is a test focused day rather than a taught course, and it assumes you are already operating a puller winch regularly. Some providers ask for a few months of practical experience before that route. Tell us how often you use the machine and we will put you on the right one.
It is the overload protection. It is designed to fail before the machine or the rope does, which is what stops an overloaded pull turning into a rope failure. It is replaced only with the correct pin from the manufacturer, never with a bolt or a nail, and that is covered properly on the day.
When it shows the defects the manufacturer and the standard say it should not have: broken wires beyond the permitted number, kinks, birdcaging, crushing, severe corrosion or damage at the terminations. A good part of the day is spent handling ropes so you know what those look like in the hand rather than in a book.
The NPORS N033 category. Without an NVQ that is a Red Trained Operator card; with the relevant NVQ it is a Blue Competent Operator card. Either carries the CSCS logo only while you hold a CITB Health, Safety and Environment test pass taken within the last two years. A traditional NPORS card without the logo suits work outside construction.
Yes, and for this category it is worth doing. The practical then happens on your machines, your rope and your anchor points, which means we also see the state of your kit and can tell you what should be taken out of service. There are no scheduled dates: we run it when it suits your work.
NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.
We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.
There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.
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