We accept Apple Pay Google Pay & 3 interest-free instalments via Klarna ยท 0330 124 2165
NPORS N104

NPORS Overhead Crane Training (N104)

The overhead travelling crane in your workshop or bay gets used every day by people who were shown how to work it by whoever had the pendant before them. Three days puts that on a proper footing: the crane, the load, the swing, the exclusion zone below, and the pre use checks that catch a worn hoist rope. Run on request, at your place.

At your workshop, factory or bay, anywhere in the UK, on your own craneOr at a venue near you with an overhead crane availableThree candidates with one instructor and one machine
CSCS cardRed Trained Operator, Blue with an NVQ
NPORS categoryN104
Duration1 to 3 days, depending on experience
Max ratio3:1:1
CardRed Trained Operator, Blue with an NVQ
AvailabilityRun on request, at your place or ours
NPORS approved training provider and test centre
NPORS approved training provider and test centreNPORS, the National Plant Operators Registration Scheme, award the N104 category and issue the card. Acadame is an NPORS approved training provider and test centre, so the training and the test both happen with us and the result is registered direct. Where your people also go onto construction sites, the card carries the CSCS logo while a valid CITB Health, Safety and Environment test is held; for factory and workshop work the traditional NPORS card without the logo is usually the sensible choice and we will say so.
Build your courseAsk MB

Why candidates choose Acadame

What makes our N104 Overhead Crane different

Cab, pendant or radio remoteThe category covers all three control types. We train and test on the one your people actually use rather than the one the training centre happens to have.
In your own bayRun it at your workshop and people learn in the space they work: the same span, the same obstructions, the same loads and the same floor markings.
One to three daysA crew already operating the crane daily usually needs the shorter test focused route, and NPORS allow four on it. We will say which route fits when you tell us what your people do.
Test centre as well as trainerAcadame is an NPORS approved test centre, so the pass is registered as soon as it happens with no third party assessor to wait on.

About this course

The NPORS N104 Overhead Crane category covers overhead travelling and gantry cranes: the bridge cranes that run on rails down a workshop, a fabrication bay, a foundry, a waste transfer station or a steel stockholder. It covers cab operated machines, pendant controlled machines and radio remote controlled machines, which is the arrangement most workshops now use.

Three days covers the crane and what keeps it safe: the bridge, the crab or trolley, the hoist and its rope or chain, the end carriages, the limit switches, the overload protection and the brakes. Then the load: assessing weight and centre of gravity, lifting points, the accessories and their marking and certification, and slinging the load so it hangs level and does not swing. Most damage in a bay comes from a load that was picked badly rather than one that was too heavy.

The rest is operating. Travelling the bridge and the crab smoothly, minimising swing, working within the span and the height available, taking care over people below, keeping an exclusion zone, and knowing what to do when the load has to go somewhere it cannot be seen. Statutory duties under LOLER, PUWER and BS 7121 sit behind it, along with the pre use checks the operator is responsible for and the six or twelve monthly thorough examinations that somebody else has to arrange.

  • The crane: bridge, crab or trolley, hoist, rope or chain, end carriages, brakes, limit switches and overload protection
  • Cab, pendant and radio remote control, and the different risks each one brings to where the operator is standing
  • Assessing the load: weight, centre of gravity, lifting points, and slinging it so it hangs level
  • Lifting accessories, their safe working loads, marking, certification and pre use inspection
  • Travelling, positioning and placing loads with minimum swing, within the span and the height available
  • Exclusion zones and working over people and machines, plus the operator's pre use checks and defect reporting

How completing this course helps you

  • The NPORS N104 Overhead Crane category, registered with NPORS and recognised nationally
  • An NPORS Red Trained Operator card, or a Blue Competent Operator card where you hold the relevant NVQ, with the CSCS logo where the operator holds a current CITB Health, Safety and Environment test
  • Trained operators for a machine that is often the least formally trained piece of equipment in the building
  • A clear split between what the operator checks before every use and what needs a thorough examination by a competent person

Who should attend?

Fabricators, welders, machine shop and foundry staff, steel stockholders, waste and recycling operators, paper and print works, engineering workshops, rail depots and anybody who uses a bridge crane to move material through a bay. It suits crews who have been operating for years on informal instruction as much as new starters, and there is a route for each. It is not the category for a mobile or lorry mounted crane, and it does not by itself qualify anybody to sling loads: that is the N402.

Entry requirements. You should be at least eighteen, fit enough for the work including the climb where the crane is cab operated, and able to follow spoken and written English for the theory test, though interpreters can be arranged on request. There is no prior card requirement. Where the crane is operated from a cab, your employer may set a working at height or medical requirement of their own. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass taken within the last two years, which we book for you. Tell us at enquiry whether the crane is cab, pendant or radio remote controlled, and what you lift with it.

Course content

What you will cover

Classroom on the crane, the law and the load, then the rest of the time on the crane itself travelling, placing and being assessed.

Theory

The crane, the law and the load

  • Health and Safety at Work etc. Act 1974, LOLER 1998, PUWER 1998 and BS 7121 as they apply to overhead travelling cranes
  • Roles and responsibilities of the operator, and the limits of what the operator decides
  • Crane components: bridge, crab or trolley, hoist, rope or chain, end carriages, brakes and limit switches
  • Control types: cab, pendant and radio remote, and the risks each brings
  • Safe working load, load charts where fitted, and overload protection devices
  • Assessing weight and centre of gravity, lifting points and slinging arrangements
  • Lifting accessories, marking, certification, pre use inspection and thorough examination intervals
  • Exclusion zones, warning systems, working over people and plant, and shutdown procedures
Practical

Operating the crane

  • Pre use checks of the crane, the hoist rope or chain, the hook and the controls, and defect reporting
  • Access and egress where the crane is cab operated
  • Attaching and checking loads, and confirming they are balanced before lifting
  • Travelling the bridge and crab through the full working range with minimum swing
  • Placing loads accurately at different heights and in restricted positions
  • Parking the crane, securing the hook and shutting down at the end of the shift

Method of assessment

How the N104 overhead crane test works

NPORS assess the category by theory test and practical test. Training and assessment run together, with the practical covering pre use checks, travelling the full working range and placing loads accurately.

1

1. Enquiry and group

Tell us how many operators, where, what the crane is and how it is controlled. Three sit the novice course with one instructor and one machine; four are allowed on the experienced worker test. We quote per group.

2

2. Pre course check

We work out who is a novice, who is an experienced worker and who is due a refresher, decide whether the CSCS logo version of the card or a traditional NPORS card suits your work, and take the details NPORS need.

3

3. Training

Classroom on the crane, the law and the load, then the rest of the time on the crane itself, in your own bay wherever possible.

4

4. Theory test

The NPORS theory test covering legislation, crane components, safe working loads, accessories, exclusion zones and shutdown.

5

5. Practical test

You carry out pre use checks, attach and check a load, travel the crane through its working range, place loads accurately at height and in restricted positions, and shut down, assessed against the NPORS test specification.

6

6. Registration and card

We register the pass with NPORS and apply for your card. With a valid CITB Health, Safety and Environment test it carries the CSCS logo, and for workshop and factory work a traditional NPORS card is often the better fit.

After the course

The crane, the gear and the examinations

An overhead crane is lifting equipment and the slings and shackles hanging off it are lifting accessories, so LOLER applies. Under regulation 9 the accessories need a thorough examination by a competent person at least every six months and the crane at least every twelve months, or in line with a written examination scheme, with a report each time. In a lot of workshops those reports are the weak point rather than the operating. If you want that brought in house, the N019 Report of Thorough Examination trains your own engineers to do it.

The other gap we see is slinging. An operator who can drive the crane beautifully but picks the load badly is still going to swing something into a machine. Where your people both attach the load and operate the crane, the N402 Slinger Signaller covers the hook end properly: sling angles, accessory selection and the forces that a wide sling angle puts through each leg. A lot of workshops end up holding both categories across the team.

  • N402 Slinger Signaller for the people attaching the load as well as driving the crane
  • N019 Report of Thorough Examination to bring LOLER examinations of slings and accessories in house
  • N111 Hoist where you also run goods or passenger hoists
  • CITB Health, Safety and Environment test booked with us where the CSCS logo version of the card is needed

Build your course

Who is coming, and how many

We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.

The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.

N104 Overhead Crane FAQs

Yes. N104 covers overhead travelling and gantry cranes whether they are operated from a cab, from a pendant or from a radio remote control. Tell us which arrangement you have and we train and test on that, because where the operator is standing changes the risks considerably.

Three days for a novice, with three candidates, one instructor and one crane. If your people already operate the crane daily, the experienced worker route is shorter and test focused, and NPORS allow four candidates on it. The refresher is one day.

Usually the experienced worker route, which is test focused rather than taught. We will ask what they lift, how often and how they were shown, and be straight if the three days would serve them better. Being shown by the last person to hold the pendant is not the same as being trained.

Only if your people also work on construction sites. For a factory, workshop or depot the traditional NPORS card without the logo is usually the right one and avoids tying the card to a CITB test that expires separately. We will tell you which one fits rather than put your people on a route they do not need.

It covers assessing the load, checking accessories and slinging it so it hangs level, at the level an operator needs. If your people are the ones selecting accessories and rigging awkward loads, the N402 Slinger Signaller goes into sling angles, mode factors and accessory selection in much more depth.

Under LOLER, lifting accessories need a thorough examination at least every six months and other lifting equipment at least every twelve months, or in line with a written examination scheme drawn up by a competent person. That is separate from the daily pre use checks the operator does, and it needs a competent person and a written report.

The NPORS N104 category. Without an NVQ that is a Red Trained Operator card; with the relevant NVQ it is a Blue Competent Operator card. Either carries the CSCS logo only while a CITB Health, Safety and Environment test pass taken within the last two years is held, and a traditional NPORS card is available where the logo is not needed.

Yes, and for this category it is much the better option. People are trained in the bay they work in, on the crane they use, with the obstructions and the floor markings they deal with every day. There are no scheduled dates: we run it when production allows.

NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.

We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.

There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.

Training for a team?

One contact for all your workforce training

Book this course for a group at your site or ours, roll it into a managed training plan and let us handle the scheduling, certificates and renewals.

Build your courseEnquire
Skip to main content