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NPORS N207

NPORS Crusher Training (N207)

HSE put it bluntly about mobile crushers: these machines can, and have, killed. Most of it happens at a blockage, with somebody at the chamber and the plant not properly isolated. The N207 trains operators to set up, feed and run a crusher, and to deal with the blockage the right way. Run on request, on your plant at your site.

At your site, on your own crusher, your own feed and your own materialOr at a venue near you with plant availableThree candidates with one instructor and one machine on the novice route
CSCS cardRed Trained Operator, Blue with an NVQ
NPORS categoryN207
Duration1 to 3 days, depending on experience
Max ratio3:1:1
CardRed Trained Operator, Blue with an NVQ
AvailabilityRun on request, at your place or ours
NPORS approved training provider and test centre
NPORS approved training provider and test centreNPORS, the National Plant Operators Registration Scheme, award the N207 category and issue the card. Acadame is an NPORS approved training provider and test centre, so the training and the test happen with us and the pass is registered direct. Where the operator also holds a valid CITB Health, Safety and Environment test pass, the card carries the CSCS logo, which is what a principal contractor or quarry operator expects before anybody runs the plant.
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Why candidates choose Acadame

What makes our N207 Crusher different

Blockages done properlyStalled and bridged crushers are where the fatalities come from. Isolation, locking off, clearing with a hydraulic arm rather than a wedge, and nobody near the chamber until the plant is dead.
On your own plantJaw, impact and cone crushers all behave differently. Training on the machine you run means the settings, the guards and the isolation points are the ones the operator will actually use.
Trainer and test centreAcadame is an NPORS approved test centre, so the theory and practical test are ours and the pass is registered as soon as it happens.
The feed and the loader togetherMost of what goes wrong at a crusher starts with how it is fed. We can train the crusher operator and the loading shovel or excavator operator as one group.

About this course

The NPORS N207 Crusher category covers mobile crushing plant: jaw, impact and cone machines used in quarries, recycling yards and on demolition and civils sites to reduce rock, concrete and construction waste into a usable product. It is an operator category for the plant itself, not for the machine that feeds it and not for the screening plant that often sits alongside it, which is the separate N208 Screener category.

The course covers the plant and the way it is run: components and guarding, the feeder and the hopper, the crushing chamber and its settings, conveyors and magnets, basic hydraulics and electrics, start up and run down sequences, emergency stops and isolation. Then the daily work, which is mostly about feed. Feeding at the right rate with the right sized material, keeping tramp metal out, watching the chamber level, and understanding what causes a machine to stall or bridge in the first place.

Blockages get the attention they deserve. HSE guidance is clear that where the crusher has bridged, the preferred method of clearing is a hydraulic arm, typically a 360 excavator with a bucket attachment, and that where anyone has to approach or enter the chamber the crusher and the feeder must be stopped, isolated and locked off first. Wedges and bars used to free a jam are singled out as dangerous because a wedge can become a projectile, and that has caused fatalities. The course teaches a written procedure rather than a habit: isolate the motive power, clear the area of people, tell site management, and only then look at the chamber.

  • The plant: feeder, hopper, crushing chamber, conveyors, magnet, guarding and the manufacturer's handbook for your machine
  • Pre use checks, greasing and daily maintenance, defect reporting and the operator's authority to stop the plant
  • Setting up on site: level ground, clearances, the feed position and the stockpile arrangement
  • Start up and run down sequences, chamber settings, product size and running the plant at a steady feed
  • Blockages: what causes stalling and bridging, how to clear them safely, and isolation and locking off before anyone approaches
  • Working with the loading machine, dust and noise control, and keeping people away from the plant while it runs

How completing this course helps you

  • The NPORS N207 Crusher category, registered with NPORS and recognised nationally
  • An NPORS Red Trained Operator card, or a Blue Competent Operator card where the operator holds the relevant NVQ, carrying the CSCS logo while the CITB Health, Safety and Environment test is in date
  • Operators who clear a blockage to a written procedure rather than with a bar and a hope
  • A crusher that is fed steadily, which means better product and fewer stoppages as well as fewer injuries

Who should attend?

Quarries and aggregates producers, recycling and waste processing yards, demolition contractors crushing arisings on site, civils contractors processing material for reuse, and plant hire firms supplying crushers with an operator. It suits operators new to crushing plant and long standing crusher men who now need a card. If the same people also run the screening plant, that is the N208 Screener, a separate category and a separate test.

Entry requirements. You should be at least eighteen, fit enough to work around heavy plant including climbing access ladders and walkways, with eyesight and hearing good enough to work in a noisy and dusty environment, and able to follow spoken and written English for the theory test and the plant procedures, with support available on request. Quarry operators usually set their own medical and site induction requirements. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass taken within the last two years, which we can book for you. Tell us at enquiry what type of crusher you run, jaw, impact or cone, and whether it works with a screen.

Course content

What you will cover

Classroom on the plant, the law and the procedures, then practical set up, feeding and shutdown on the crusher, finishing with the NPORS theory and practical test.

Theory

The plant, the law and the procedures

  • Health and Safety at Work etc. Act 1974 and PUWER 1998 as they apply to crushing plant
  • Machine types: jaw, impact and cone crushers, and the parts of each
  • Guarding, emergency stops, isolation points and safe access around the plant
  • Pre use checks, greasing, daily maintenance and defect reporting
  • Setting up: ground conditions, level, clearances, feed and discharge arrangements
  • Feed control: material size, tramp metal, clay and fines, chamber level and overfeeding
  • Blockages: stalling and bridging, written clearance procedures, isolation and locking off, and why wedges and bars are not the answer
  • Dust, noise and vibration control, and keeping other people clear of the plant
Practical

Running the crusher

  • Pre use inspection of the plant, guards and isolation points
  • Positioning and setting up the machine for the work
  • Start up sequence, checking the chamber and beginning the feed
  • Running the plant at a steady feed and adjusting to the material
  • Stopping, isolating and locking off before approaching the chamber
  • Clearing a blockage using the correct method and equipment
  • Run down, shutdown, securing the plant and reporting defects

Method of assessment

How the N207 crusher test works

NPORS assess the category with a theory test of open and multiple choice questions and a practical test on the plant. Both run with us, because Acadame is an NPORS test centre as well as a training provider.

1

1. Enquiry and group

Tell us what crusher you run, how many operators and what each has done before. Three sit the novice course with one instructor and one machine; six are allowed on the experienced worker test. We quote per group.

2

2. Pre course check

We sort novice from experienced worker from refresher, check whether the CITB Health, Safety and Environment test is in date for the CSCS logo version of the card, and take the details NPORS need.

3

3. Training

Classroom on the plant, the law and the blockage procedures, then practical work on the machine, ideally your own so the isolation points and settings are the right ones.

4

4. Theory test

The NPORS theory test covering legislation, plant knowledge, guarding and isolation, feed control, blockages and safe working practice.

5

5. Practical test

You carry out pre use checks, set up and start the plant, feed it under control, isolate it correctly and shut it down, assessed against the NPORS test specification.

6

6. Registration and card

We register the pass with NPORS and apply for the card. With a valid CITB Health, Safety and Environment test it carries the CSCS logo, as a Red Trained Operator card or a Blue Competent Operator card with the relevant NVQ.

After the course

The plant either side of the crusher

A crusher rarely works alone. Something feeds it, usually an excavator or a loading shovel, and something takes the product away, usually a screen and a shovel again. HSE guidance on feeding is specific: the machine feeding the crusher needs a stable standing high enough for the operator to see into the feed hopper from the cab. That makes the feeding operator part of the crusher's safety system rather than a separate job, which is why we often train both together.

The N208 Screener is the separate category for screening plant, and the N209 Loading Shovel or the N202 Excavator 360 covers the machine doing the feeding. On the card, the NPORS category is the qualification and the CSCS logo is separate: the logo version needs a CITB Health, Safety and Environment test pass taken within the last two years, which we book for you.

  • N208 Screener for the screening plant working alongside
  • N209 Loading Shovel for the machine feeding the crusher and shifting the product
  • N202 Excavator 360 where the crusher is fed and cleared by an excavator
  • CITB Health, Safety and Environment test booked with us for the CSCS logo version of the card

Build your course

Who is coming, and how many

We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.

The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.

N207 Crusher FAQs

The category is Crusher, and the training is delivered on the plant you run. Jaw, impact and cone machines share the same principles of guarding, isolation and feed control but differ in setting up and chamber work, so tell us which type you have and we will train and test on it.

No. Screening plant is the separate NPORS N208 Screener category. A crusher reduces material size, a screen sorts it. Plenty of sites run both and plenty of operators hold both, but they are separate tests and separate entries on the card.

To a written procedure. HSE guidance says a bridged crusher is best cleared with a hydraulic arm, typically a 360 excavator with a bucket attachment, and that if anyone has to approach or enter the chamber, the crusher and the feeder must be stopped, isolated and locked off first. Wedges and bars are specifically warned against because a wedge can become a projectile.

Three days for a novice with three candidates on one machine. An experienced operator sits a shorter test focused route with up to six candidates, and the refresher runs in a day. We confirm the length when we quote.

Not on this card, but the feeding machine needs its own trained operator. Feeding is where most crusher problems start, and HSE guidance expects the feeding machine to have a stable standing high enough for its operator to see into the hopper. We regularly train the crusher operator and the loading shovel or excavator operator together for that reason.

The NPORS N207 category on an NPORS card. Without an NVQ that is a Red Trained Operator card; with the relevant NVQ it is a Blue Competent Operator card. Either carries the CSCS logo only while you hold a CITB Health, Safety and Environment test pass taken within the last two years.

The hire company is responsible for their own operator's training, but anybody of yours who runs, feeds or clears the plant needs to be trained and authorised. It is worth agreeing in writing who does what before the machine arrives on site.

Yes, and it is the better option. Training on your own plant means the guards, isolation points, settings and blockage procedure are the ones your operators will actually use. There are no scheduled dates: we run it when the plant and the people can be released.

NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.

We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.

There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.

Training for a team?

One contact for all your workforce training

Book this course for a group at your site or ours, roll it into a managed training plan and let us handle the scheduling, certificates and renewals.

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