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NPORS N216

NPORS Road Planer Training (N216)

A road planer takes the surface off at speed, in a live carriageway, with a lorry reversing under the conveyor and a gang working a few feet from a drum full of picks. The machine is straightforward. The environment is not. Five days for a novice, on your own machine, run when the works programme allows.

At your site or depot, anywhere in the UK, on your own machineOr at a venue near you with a planer providedThree candidates with one instructor and one machine
CSCS cardRed Trained Operator, Blue with an NVQ
NPORS categoryN216
Duration5 days for a novice, shorter routes for operators already planing
Max ratio3:1:1
CardRed Trained Operator, Blue with an NVQ
AvailabilityRun on request, at your place or ours
NPORS approved training provider and test centre
NPORS approved training provider and test centreNPORS, the National Plant Operators Registration Scheme, award the N216 Road Planer category and issue the card. Acadame is an NPORS approved training provider and test centre, so the training and the test both happen with us and the result goes straight onto the NPORS register. Where the card needs to carry the CSCS logo for site access, the operator also needs a current CITB Health, Safety and Environment test pass, which we book for you.
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Why candidates choose Acadame

What makes our N216 Road Planer different

Live carriageway from the startTraffic management, the working side, the lorry reversing under the conveyor and the gang on foot are treated as the main risk, because they are.
Depth and level, not just forwardPlaning to a specified depth, holding level and grade and getting the joints and the edges right is what separates a planer operator from a driver.
Dust and picksRespirable silica from planings and the pick changes nobody wants to do. Both get covered as controls rather than as warnings.
Shorter routes where they fitOperators already planing usually need the test focused route rather than five days. We will say which fits before you book.

About this course

The NPORS N216 Road Planer category is the operator card for cold planers, also called milling machines: wheeled or tracked machines with a pick fitted cutting drum that removes bituminous and concrete surfacing to a controlled depth and loads it straight onto a lorry through a discharge conveyor. They work highways maintenance, resurfacing, car parks, airfields and industrial hardstanding, usually inside a traffic management layout with the public a few metres away.

Five days for a novice covers the machine: the cutting drum and its picks and holders, the drum housing and side plates, the primary and discharge conveyors, the water system that cools the picks and suppresses the dust, the tracks or wheels and the levelling legs, the depth and grade sensing, and the pre operational checks and defect reporting the handbook requires. Changing picks safely is part of it, because it is a routine job that puts hands next to a drum.

The rest is the work and the setting. Planing to a specified depth and holding level and grade across the width, cutting clean joints and edges, planing out to a kerb or a gully without damaging it, and dealing with ironwork, manhole covers and unexpected obstructions. Loading lorries through the conveyor with a driver reversing on signals. And the environment: traffic management and the working side, the gang on foot behind the machine, noise, vibration and respirable crystalline silica in the dust and the planings.

  • The machine: cutting drum, picks and holders, side plates, conveyors, water system, levelling legs and grade control
  • Pre operational and running checks, pick and holder condition, changing picks safely and defect reporting
  • Setting and holding planing depth, level and grade, and cutting clean joints, edges and tapers
  • Working around ironwork, gullies, kerbs and services, and recognising when to stop rather than cut
  • Loading lorries through the discharge conveyor, signals to the driver and managing the reversing movement
  • Working inside a traffic management layout, the working side, people on foot, noise, dust and silica control

How completing this course helps you

  • The NPORS N216 Road Planer category, registered with NPORS and recognised on sites nationally
  • The Red Trained Operator card, or the Blue Competent Operator card where the operator holds the relevant NVQ
  • Operators who plane to level and grade rather than just to depth
  • A consistent standard across a surfacing gang, which is what a client, a principal contractor or an insurer asks to see

Who should attend?

Surfacing and highways maintenance contractors, local authority and term maintenance gangs, airfield and industrial paving contractors, and plant operators moving across from pavers, rollers and earthmoving machines. It suits operators who have been planing for years without a card as much as new starters, and there is a route for each.

Entry requirements. You should be at least eighteen, fit enough for the work including mounting and dismounting a machine repeatedly and working around dust and noise, and able to follow spoken and written English for the theory test, though an interpreter can be arranged on request. No prior card is required, though surfacing experience helps and often shortens the route. Because the work involves respirable crystalline silica, noise and vibration, health surveillance under your own arrangements is worth having in place. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass at Operatives level within the last two years, which we book for you.

Course content

What you will cover

Classroom on the machine, the law and the live site, then the bulk of the week planing and loading out, with testing at the end.

Theory

The machine, the surface and the live site

  • Health and Safety at Work etc. Act 1974 and PUWER 1998 as they apply to road planing
  • The manufacturer's handbook and the operator's responsibilities under it
  • Machine components: drum, picks and holders, side plates, conveyors, water system, legs and grade control
  • Planing depth, level and grade: how the machine references them and what throws them out
  • Surface types, joints, edges, tapers and working around ironwork, gullies and kerbs
  • Loading out: conveyor position, lorry reversing, signals and keeping people clear of the movement
  • Working within traffic management, the working side and the safety of the gang and the public
  • Health risks: respirable crystalline silica, noise, hand arm and whole body vibration, and the controls for each
Practical

Planing and loading out

  • Pre operational and running checks, pick and holder condition, water system and defect reporting
  • Safe mounting and dismounting, starting up and setting the machine to work
  • Positioning the machine, setting depth and level and starting a cut
  • Planing to a specified depth and level, holding grade and finishing joints and edges
  • Discharging to a lorry and working with the driver and the banksman
  • Changing picks safely, then shutting down, cleaning down and parking the machine

Method of assessment

How the N216 road planer test works

NPORS assess the category by theory test and practical test. Training and testing run together, with the practical covering checks, setting depth and level, planing a cut and discharging to a vehicle.

1

1. Enquiry and group

Tell us how many operators, where, what machine and what you plane. Three sit the novice course with one instructor and one machine, six are allowed on the experienced worker test. We quote per group, because the length follows who is on it.

2

2. Pre course check

We sort who is a novice, who is an experienced worker and who is due a refresher, check whether the CSCS logo version of the card is needed and book the CITB test if it is, then take the details NPORS need to register.

3

3. Training

Classroom on the machine, the duties and the live site, then the bulk of the week on the machine, ideally somewhere we can plane a real surface rather than a demonstration strip.

4

4. Theory test

The NPORS theory test covering legislation, machine components, depth and grade control, loading out, traffic management and health risks.

5

5. Practical test

Checks, positioning, setting depth and level, planing a cut to specification and discharging to a vehicle, assessed against the NPORS test specification.

6

6. Registration and card

We register the pass with NPORS and apply for the card, traditional or with the CSCS logo depending on where your operators work.

After the course

The rest of the surfacing train

A planer is the first machine on a resurfacing job and it is never the only one. A sweeper cleans the planed surface, a paver lays the new material and rollers compact it, and each of those has its own NPORS category. Gangs that train across the train rather than one machine at a time cover absence far better and give operators somewhere to go, which is usually a bigger retention win than anything else on offer.

The other thing worth saying is what this card does not cover. Setting out and signing a traffic management layout is a separate competence, and so is working in the street works regime where a permit, reinstatement standards and Chapter 8 signing apply. Operators need to understand the layout they are working inside, which this course covers, but the person designing and setting it out needs their own qualification for that.

  • N220 Paver for the machine laying material behind the planer
  • N214 Road Roller for the compaction that follows the paver
  • N217 Road Sweeper for cleaning the planed surface before laying
  • CITB Health, Safety and Environment test booked with us where the CSCS logo version of the card is needed

Build your course

Who is coming, and how many

We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.

The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.

N216 Road Planer FAQs

A cold planer, also called a milling machine: a wheeled or tracked machine with a pick fitted cutting drum that removes bituminous or concrete surfacing to a controlled depth and discharges it straight onto a lorry through a conveyor. Sizes run from small footway machines up to full lane width.

Five days for a novice, with three candidates to one instructor and one machine. An operator already planing normally takes the shorter experienced worker route, where NPORS allow six candidates, and the refresher is shorter again. We confirm the length when we quote.

Yes, and it is a large part of the week. Planing to a specified depth is the easy half: holding level and grade across the width, cutting clean joints and tapers and getting the edges and the ironwork right is what the client actually inspects.

The water system on the machine suppresses dust and cools the picks, and the course covers why it is not optional. Planings and the dust off a cut contain respirable crystalline silica, so exposure control, the right respiratory protection where it is needed and your own health surveillance all get covered.

No. Operators learn to work safely inside a layout somebody else has designed and set out, which is what this card covers. Designing, setting out and signing the layout is a separate competence with its own qualification, and we will not imply otherwise.

No. The NPORS category has to match the machine. Surfacing experience helps and often puts somebody onto the shorter route, but the planer is its own category and a site checking cards will treat it that way.

Yes, and it is usually better. Operators train on the machine and the controls they will actually use, and nobody loses a week travelling. We need a suitable area where a real cut can be made and a machine in a testable condition.

The Red Trained Operator card, which NPORS issue for two years, or the Blue Competent Operator card valid five years where the operator holds the relevant NVQ. The CSCS logo version of either needs a current CITB Health, Safety and Environment test.

NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.

We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.

There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.

Training for a team?

One contact for all your workforce training

Book this course for a group at your site or ours, roll it into a managed training plan and let us handle the scheduling, certificates and renewals.

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