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NPORS N008

NPORS Pallet and Stacker Truck Training (N008)

Powered pallet trucks and stackers are the machines most likely to be handed to somebody with a two minute demonstration, and the ones that break the most feet and ankles. The NPORS N008 is a short, proper ticket for them. Two days for a novice, one day for a refresher, run in your own building.

At your premises, on your own trucks and in your own aisles and back of house areasOr at a venue near you with suitable trucks and loadsThree candidates to one instructor and one truck, which is the NPORS maximum
CSCS cardRed Trained Operator, Blue with an NVQ
NPORS categoryN008
Duration1 to 2 days, depending on experience and how many operators are on the course
Max ratio3:1:1
CardRed Trained Operator, Blue with an NVQ
AvailabilityRun on request, at your place or ours
NPORS approved training provider and test centre
NPORS approved training provider and test centreNPORS, the National Plant Operators Registration Scheme, award the N008 category and issue the card. Acadame is an NPORS approved training provider and test centre, so the training and the test both happen with us and the pass goes onto the operator's NPORS record direct. Retail, warehouse and hospitality work is normally covered by the traditional NPORS card. Where the operator works on construction sites, the card carries the CSCS logo while a CITB Health, Safety and Environment test pass is in date.
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Why candidates choose Acadame

What makes our N008 Pallet and Stacker Truck different

The truck everyone assumes is safePedestrian operated trucks cause crush and foot injuries precisely because nobody treats them as machinery. Two days changes how a team handles them.
Short enough to be realisticTwo days for a novice and one for a refresher, run in your own building around shifts, so a retail or warehouse team can be covered without losing a week.
Written for mixed teamsSeasonal staff, part timers and people whose main job is something else. The training assumes no prior machinery experience and does not talk over anyone.
Traditional card or CSCS logoRetail and warehouse work rarely needs the CSCS logo version. We issue whichever card your people actually need.

About this course

The NPORS N008 Pallet and Stacker Truck category covers powered pallet trucks and pedestrian or stand on stackers: the machines that move pallets around a goods in area, a back of house corridor, a stockroom or a production line, and that stack to low and medium height. Pedestrian controlled with a tiller arm, platform versions the operator stands on, and ride on versions. They are the most numerous powered trucks in the country and the least formally trained.

The Approved Code of Practice L117 is written around stacking rider operated lift trucks. Guidance from the industry body is clear that operators of trucks not covered by the ACOP text, including pedestrian operated and stand on pallet trucks, still need training. That is not a technicality: the duty under PUWER 1998 to ensure adequate training applies to the machine whether or not the operator sits on it, and an employer who trains counterbalance drivers thoroughly and hands a pallet truck to a seasonal worker with a wave has a clear gap.

The injuries these trucks cause are specific and repetitive. Feet run over by the load wheels because the operator walked in front rather than at the side. People crushed between the truck and a rack leg, a wall or a doorway, which is what the belly reverse switch on the tiller exists to prevent. Loads tipped off the forks on a ramp or a dock plate. Backs hurt trying to manhandle a stuck pallet. Batteries damaged or charged badly. The course covers all of it and puts operators on the machine they will actually use, in the space they will actually use it.

  • The legal frame: the Health and Safety at Work etc Act 1974 and PUWER 1998, and how L117 relates to trucks the operator does not ride
  • Truck types: pedestrian pallet trucks, stackers, platform and stand on versions, and their controls
  • The tiller arm, creep speed, the belly reverse switch and where the operator should stand
  • Load stability, capacity, the data plate and what a stacker can and cannot lift at height
  • Ramps, dock plates, gradients and the rule about not travelling across a slope with a raised load
  • Pedestrian areas, blind corners, doorways and working in a live retail or production space
  • Battery charging, gel and lithium types, and safe changing where that applies
  • Pre use checks, defect reporting and end of shift routine

How completing this course helps you

  • The NPORS N008 Pallet and Stacker Truck category on the operator's NPORS record
  • A traditional NPORS card for retail and warehouse work, or a Red Trained Operator or Blue Competent Operator card carrying the CSCS logo where the operator also works on construction sites
  • Staff who walk at the side of the truck rather than in front of it
  • A written record that an employer can produce when an inspector asks how pallet truck users were trained

Who should attend?

Retail stockrooms and back of house, supermarkets, wholesale and cash and carry, hospitality and events, food production, pharmacy and medical distribution, third party logistics goods in areas and any warehouse where pallets are moved but not always at height. It suits seasonal and part time staff, production operators who use a truck occasionally, and anyone whose main job is something else. If the truck lifts a full pallet into racking above head height from a seat, the N001 Industrial Counterbalanced Lift Truck or the N003 Reach Lift Truck is the right category instead.

Entry requirements. You should be above minimum school leaving age, which is what HSE set for lift truck operators outside ports, and most employers set eighteen. You need to be fit enough to walk with the truck for a shift, with eyesight and hearing adequate for a busy working area, and able to follow spoken and written English well enough for the theory test, with reading support available on request. No prior card or experience is needed for the novice route. Where the CSCS logo version of the card is needed, a CITB Health, Safety and Environment test pass taken within the last two years is required, which we can book. Tell us at enquiry how many people need it, what trucks you run and what heights you stack to.

Course content

What you will cover

Classroom on the law, the machine and pedestrian safety, then practical operation on the truck, finishing with the NPORS theory and practical test.

Theory

The law, the truck and the people around it

  • The Health and Safety at Work etc Act 1974 and PUWER 1998 duties on employer and operator
  • How the L117 Approved Code of Practice relates to pedestrian operated and stand on trucks, and why training is still required
  • Truck types, major components, controls and safety devices including the belly reverse switch
  • Stability, capacity, the data plate and the effect of raising a load on a stacker
  • Where the operator should stand and walk, and why most injuries happen at the front
  • Ramps, dock plates, gradients, thresholds and lift access
  • Battery types, charging areas, ventilation and safe changing where it applies
  • Pre use checks, defect reporting and taking a faulty truck out of service
Practical

Operating the truck

  • Pre use inspection and reporting on the actual truck
  • Moving off, controlling speed and steering with the tiller in open and confined space
  • Working at creep speed alongside the truck and using the reverse switch correctly
  • Entering and leaving through doorways, lifts and around blind corners
  • Picking up, moving and setting down pallets, including damaged and awkward ones
  • Stacking and destacking at the heights the truck is rated for
  • Working on a ramp or a dock plate under control
  • Parking, charging, shutting down and end of shift checks

Method of assessment

How the N008 pallet and stacker truck test works

NPORS assess the category with a theory test and a practical test on the truck. Both run with us, because Acadame is an NPORS test centre as well as a training provider, and the pass goes onto the operator's record without a second booking.

1

1. Enquiry and group

Tell us how many people need it and what each one has already done. NPORS allow three candidates with one instructor and one truck on the training routes and four on the experienced worker test. We quote per group, because the length follows the numbers.

2

2. Pre course check

We confirm the route each person needs, check any existing cards, look at the trucks and their inspection records, agree which areas we can use, and take the details NPORS need.

3

3. Training

Classroom on the law, the machine and pedestrian safety, then practical operation in your own stockroom, goods in area or production space.

4

4. Theory test

The NPORS theory test covering legislation, truck knowledge, stability, ramps, batteries and working safely around people.

5

5. Practical test

You carry out pre use checks, move and set down loads, stack and destack and shut down, assessed against the NPORS test specification for the category.

6

6. Registration and card

We register the pass with NPORS and the N008 category goes on the card, as a traditional NPORS card for retail and warehouse work or a CSCS logo card where the operator also works on construction sites.

After the course

The machine nobody thinks needs training

Employers generally have good records for counterbalance drivers and nothing at all for pallet truck users, because the truck does not look like machinery. It is still work equipment, the duty to provide adequate training still applies, and the injuries it causes are painful and preventable. The card gives you the record, and the employer still owes the same specific job training and familiarisation on the actual truck and the actual area that any other lift truck would need.

There is no legal interval for refresher training. HSE say there is no specific requirement to retrain after set intervals, but that operators need reassessing from time to time, and three to five years is the usual practice. In a retail or seasonal operation with high turnover it is worth reassessing more often, and worth training the supervisors as well so somebody on the floor notices when the truck is being walked in front of rather than beside.

  • A written record of what specific job training and familiarisation still sits with the employer
  • N704 Manual Handling for the same team, who lift far more by hand than by truck
  • N036 FLT Supervisor Awareness for the manager who authorises and monitors users
  • N001 Industrial Counterbalanced Lift Truck where the same staff also use a counterbalance truck

Build your course

Who is coming, and how many

We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.

The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.

N008 Pallet and Stacker Truck FAQs

Yes. The Approved Code of Practice L117 is written around rider operated stacking trucks, but industry guidance is clear that operators of trucks not covered by the ACOP text, including pedestrian operated and stand on pallet trucks, still need training. The duty under PUWER 1998 to provide adequate training applies to the machine whether or not the operator rides on it.

Two days for a novice on the NPORS test sheet and one day for a refresher. An experienced user can sit a shorter test focused route, which we confirm once we know what they have actually been doing. Three candidates are allowed on the training routes and four on the experienced worker test.

Not as a category. They are assessed separately, and an operator whose record shows only the N001 has nothing on paper for the pallet truck they use every day. In practice a counterbalance driver will pick this up quickly, which is what the shorter experienced worker route is for.

Feet run over by the load wheels, and people crushed between the truck and a fixed object. Both come from where the operator stands and how fast they are going. That is why the course spends real time on walking position, creep speed and the belly reverse switch rather than on theory.

Yes, and it is a common reason for booking. We run at your premises around shifts, including evenings, so a stockroom team can be covered without closing anything. Three candidates per truck is the NPORS maximum, so larger teams are run in groups.

Only where the person works on a construction site, which needs a CITB Health, Safety and Environment test pass taken within the last two years. For retail, wholesale and warehouse work the traditional NPORS card covers the same category to the same standard.

Both are in the practical where they are part of your building. Travelling a laden truck on a ramp, using a dock plate and getting in and out of a goods lift are exactly the moments when a load comes off the forks, so we train them on your actual thresholds rather than in the abstract.

There is no legal interval. HSE say operators need reassessing from time to time rather than at a fixed period, and three to five years is common practice. Where turnover is high, reassessing more often and training supervisors alongside is usually more effective than a longer initial course.

NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.

We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.

There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.

Training for a team?

One contact for all your workforce training

Book this course for a group at your site or ours, roll it into a managed training plan and let us handle the scheduling, certificates and renewals.

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