NPORS Roll Crusher Packer Training (N026)
NPORS list N026 as Roll Crusher, Packer, and group it with the crusher and the screener as material processing plant. Two days for a novice, run on your own machine, because on a category described this broadly the practical has to be done on the equipment your operators actually run. Tell us what that is and we will confirm the category before you commit to anything.
Why candidates choose Acadame
What makes our N026 Roll Crusher Packer different
About this course
The NPORS N026 Roll Crusher Packer category is an operator card for material processing plant. NPORS publish it at two days and list it in the same group as the N207 Crusher and the N208 Screener, which is the clearest guide to what it is for: equipment that reduces and consolidates material rather than moving it.
A roll crusher reduces material by drawing it between rolls and squeezing it, rather than by impact or by a jaw, which gives a more controlled product size and less fines. The packing element consolidates the material that comes off it. Machines sold under this description vary between sites and between industries, which is why we ask what you run before we quote rather than after.
Two days for a novice covers what any processing machine demands of an operator: the components and how the drive and the hydraulics work, the pre operational and running checks and the defect reporting the handbook requires, setting up and levelling on ground that will carry the machine, feeding it consistently, and the isolation procedure before anyone clears a blockage or adjusts a setting. Along with the guarding, the nip points, the dust and the noise, which are the things a processing site is actually inspected on.
- The machine: feed arrangement, rolls, drive and hydraulics, guarding, emergency stops and isolation points
- Pre operational and running checks, wear parts, greasing, defect reporting and what the handbook requires
- Setting the machine up on suitable ground, levelling it and positioning it for the feed and the product
- Feeding the machine consistently, recognising overload and bridging, and what to do about each
- Safe isolation: stop, isolate, lock off, prove dead, then clear or adjust, then return to service properly
- Guarding and nip points, dust and noise exposure, and shutting down and securing the machine
How completing this course helps you
- The NPORS N026 category, registered with NPORS and recognised nationally
- The traditional NPORS card for quarry and processing work, or the CSCS logo version for construction sites
- Operators who isolate before they clear, which is where processing plant injuries come from
- A consistent standard across a processing site, which is what a client, an auditor or an insurer asks to see
Who should attend?
Quarries and aggregate producers, recycling and processing sites, and contractors running crushing and packing equipment as part of a materials operation. It suits operators who have been running the machine for years without a card as much as new starters, and there is a route for each. If your machine is a jaw, cone or impact crusher, the right category is N207 Crusher, and if it grades material by size it is N208 Screener, and we will say so rather than take the booking.
Entry requirements. You should be at least eighteen, fit enough for the work including climbing on and around the machine, and able to follow spoken and written English for the theory test, though an interpreter can be arranged on request. No prior card is required, though experience on other processing plant helps and often shortens the route. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass at Operatives level within the last two years, which we book for you. Tell us the make and model of the machine at enquiry, because on this category that is what decides whether N026 is the right card at all.
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Course content
What you will cover
Classroom on the machine, the law and isolation, then practical set up, running and shut down on the machine you operate, with testing at the end.
The machine, the law and isolation
- Health and Safety at Work etc. Act 1974 and PUWER 1998 as they apply to processing plant, including guarding
- The manufacturer's handbook and the operator's responsibilities under it
- Machine components: feed arrangement, rolls, drive and hydraulics, guards, emergency stops and isolation points
- How a roll crusher reduces material, and what changes the product it makes
- Safe isolation: stopping, isolating, locking off, proving dead and restoring the machine to service
- Blockages, bridging and overload, and why people are hurt clearing them
- Set up: ground bearing, levelling, position relative to the feed and the product, and site traffic
- Dust, noise and vibration exposure and the environmental controls on a processing site
Setting up and running the machine
- Pre operational and running checks, wear part condition, greasing and defect reporting
- Positioning and setting the machine up level on suitable ground
- Starting up in the right sequence and setting the feed
- Running the machine, monitoring the product and managing the material around it
- Isolating and locking off, then clearing or adjusting, and returning the machine to service
- Shutting down in sequence, securing the machine and leaving the site safe
Method of assessment
How the N026 roll crusher packer test works
NPORS assess the category by theory test and practical test. Training and testing run together, with the practical covering checks, set up, running, isolation and shut down on the machine your operators use.
1. Enquiry and machine check
Tell us the make and model of the machine as well as how many operators and where. On this category we confirm that N026 is the right card for that machine before anything else, because the alternatives are N207 Crusher and N208 Screener.
2. Pre course check
We sort who is a novice, who is an experienced worker and who is due a refresher, agree whether the traditional NPORS card or the CSCS logo version fits your work, and take the details NPORS need to register.
3. Training
Classroom on the machine, the duties and isolation, then practical time on the plant, on your own site with your own material wherever possible.
4. Theory test
The NPORS theory test covering legislation, machine components, set up, isolation, blockages and safe operating practice.
5. Practical test
Checks, positioning and set up, starting and running the machine, isolating to clear or adjust, and shutting down, assessed against the NPORS test specification.
6. Registration and card
We register the pass with NPORS and apply for the card, traditional or with the CSCS logo depending on where your operators work.
After the course
The rest of the processing train
Processing plant works in lines. Something feeds it, something takes the product away and, on most sites, a crusher and a screen are working within a few metres of each other. NPORS cover those as separate categories, N207 for the crusher and N208 for the screener, and operators who hold more than one are far more useful to a site than operators tied to a single machine.
The other half of a safe processing site is everything around the plant: the loading shovel or excavator feeding it, the stockpiles nobody should be climbing, the haul route and the pedestrian route crossing it. Training the machine operator alone rarely fixes the layout, so we will look at the whole area with you rather than only at the equipment in front of us.
- N207 Crusher where the site runs a jaw, cone or impact crusher as well
- N208 Screener for the machine grading the product by size
- N209 Loading Shovel for the machine feeding the plant and shifting the product
- CITB Health, Safety and Environment test booked with us only where the CSCS logo version of the card is needed
Build your course
Who is coming, and how many
We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.
The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.
N026 Roll Crusher Packer FAQs
NPORS publish the category as Roll Crusher, Packer, and list it with the crusher and the screener as material processing plant. Machines described that way vary between sites, so the honest answer is that we confirm your specific machine against the category before you book, and the practical is done on that machine.
A roll crusher squeezes material between rolls rather than smashing it with a jaw or a rotor, which gives a more controlled product size and fewer fines. If your machine is a jaw, cone or impact crusher then N207 Crusher is the right category and we will tell you so.
Two days for a novice, with three candidates to one instructor and one machine. An operator already running the machine takes the shorter test focused route, where NPORS allow six candidates, and the refresher is short as well. We confirm the length when we quote.
Because on a broadly described category it is the only way to be sure the card matches the machine. We would rather spend a phone call getting that right than issue a card that a site or an auditor later queries.
Because that is where processing plant hurts people. Running machines rarely injure anybody: the injuries happen when somebody clears a blockage, adjusts a setting or frees a jam without stopping, isolating, locking off and proving dead first.
For quarrying and processing work the traditional NPORS card is normally the right one and does not depend on a CITB test that expires separately. Where the same operators also work on construction sites they need the CSCS logo version, which requires a current CITB Health, Safety and Environment test.
Yes, and on this category it is strongly preferable. The training and the test are done on the machine your operators actually run, on the material they actually process, which is the only way the card reflects the job.
Three on the novice course and the refresher, six on the experienced worker test. Larger groups get sequenced across more than one course, because the ratio is what gives each operator real time on the machine.
NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.
We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.
There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.
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