NPORS Plant and Machinery Marshal Training (N133)
The marshal is the person who stands between a reversing machine and everybody else on site. It is a job that fails quietly: a signal nobody agreed, a position the operator cannot see, a pedestrian route that runs through the swing. A day or two on the signals, the positions and the authority to stop the job.
Why candidates choose Acadame
What makes our N133 Plant and Machinery Marshal different
About this course
The NPORS N133 Plant and Machinery Marshal category covers the person who directs the movement of plant and vehicles on site: guiding a reversing dumper, positioning a delivery lorry, keeping pedestrians out of the operating area of an excavator, and stopping a movement when something changes. It is a safety critical role and one of the few jobs on a construction or civils site where a person's only tool is their position, their visibility and an agreed set of signals.
Most plant and pedestrian incidents come down to a small number of failures. The machine reversed where the operator could not see. The person on foot walked into the operating area behind a machine that was slewing. The signals were not the ones the operator learned, or the marshal moved out of the mirror without realising. The marshal took a position that was safe from the machine being guided but not from the one behind it. Or the marshal saw a problem, hesitated because stopping the job is unpopular, and by the time they raised a hand it was too late.
The training deals with all of it, and NPORS publish minimum hours for this category that make that possible. The category is listed at one day, and the scheme of works sets ten hours for one learner and fourteen for two on the novice route, so in practice a novice course runs over one to two days depending on how many people are on it. The experienced worker route is set at seven hours for one or two candidates and fourteen for three or four. Those are minimums, not our estimates, and we work to them.
- The marshal's role and its limits, the authority to stop a movement, and who is responsible for the traffic management plan
- Site traffic layout: haul routes, one way systems, loading and unloading areas, pedestrian routes, crossings and segregation
- Machine visibility: blind spots, mirrors, cameras and detection systems, and why none of them removes the need for a marshal
- Positioning: staying visible to the operator, staying out of the path and the swing, and never standing between a machine and a fixed object
- Recognised hand signals and their meanings, the emergency stop signal, and using radios and agreed protocols where they are in use
- Controlling pedestrians, visitors, deliveries and other machines around a movement, directing reversing, blindside manoeuvres, tipping, loading and unloading, and duties under the Health and Safety at Work etc. Act 1974, PUWER 1998 and the site rules
How completing this course helps you
- The NPORS N133 Plant and Machinery Marshal category, registered with NPORS and recognised nationally
- An NPORS Red Trained Operator card, or a Blue Competent Operator card where you hold the relevant NVQ, carrying the CSCS logo while your CITB Health, Safety and Environment test is in date
- Marshals who take a visible position and use signals the operators actually recognise
- A defensible record of trained marshals, which is one of the first things asked for after a plant and pedestrian near miss
Who should attend?
Construction and civils sites, groundworks and utilities gangs, plant hire depots and contractor yards, waste and recycling sites, quarries and aggregates operations, logistics and distribution yards, highways and rail possessions, and any workplace where machines and people share the same ground. It suits operatives taking on marshalling as part of their job and experienced hands who have been doing it for years without the category on a card.
Entry requirements. You should be at least eighteen, physically fit enough to stand and move around a working site for long periods, with eyesight and hearing good enough for the role, and able to communicate clearly in English using both speech and standard signals, though we can discuss support at enquiry. No prior card is required. A marshal has to be able to make and hold a decision under pressure, so this is not a role to hand to somebody simply because they are available. For the version of the card that carries the CSCS logo you need a CITB Health, Safety and Environment test pass at Operatives level taken within the last two years, which we book for you.
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Course content
What you will cover
Classroom on the role, the layout, machine visibility and the signals, then practical marshalling of real machine movements on your own site, with theory and practical testing at the end.
The role, the site and the signals
- Health and Safety at Work etc. Act 1974 and PUWER 1998 as they apply to workplace transport and plant movements
- The marshal's role, responsibilities and limits, and the authority to stop a movement
- Site traffic management: routes, one way systems, segregation, crossings and loading areas
- Machine visibility and blind spots, mirrors, cameras and detection aids and their limitations
- Safe positioning for the marshal, including the risks from other machines and from fixed objects
- The recognised hand signals, the emergency stop, and radio protocols where radios are used
- Controlling pedestrians, deliveries, visitors and other plant during a movement
- Reversing, blindside manoeuvres, tipping, loading and unloading, and incident and near miss reporting
On site
- Assessing the working area, the route and the hazards before a movement starts
- Agreeing signals and communication with the operator before the machine moves
- Taking and holding a visible, safe position throughout a manoeuvre
- Directing a reversing or blindside manoeuvre clearly and decisively
- Stopping a movement immediately when something changes, and restarting safely
- Controlling pedestrians and other traffic around the movement
- Directing a tipping, loading or unloading operation and leaving the area safe
Method of assessment
How the N133 plant and machinery marshal test works
NPORS assess the category by theory test and practical test, and publish minimum hours for the course that set how long it really takes. The practical directs real machine movements, ideally on your own site.
1. Enquiry and group
Tell us how many people, where, and what plant and vehicles they will be marshalling. Three sit the novice course with one instructor and one machine, six can sit the experienced worker test. We quote per group.
2. Pre course check
We work out who is a genuine novice, who is an experienced worker and who is due a refresher, apply the NPORS minimum hours for the group size, agree whether you need the CSCS logo version of the card, check the CITB test where it applies, and take the details NPORS need.
3. Training
Classroom on the role, the layout, visibility and the signals, then practical marshalling. On your own site we use your routes, your machines and your blind corners.
4. Theory test
The NPORS theory test covering legislation, the marshal's role and authority, traffic management, visibility, positioning, signals and emergency procedures.
5. Practical test
You assess the area, agree signals with the operator, direct reversing and blindside manoeuvres from a safe and visible position, control pedestrians and stop a movement correctly, assessed against the NPORS test specification.
6. Registration and card
We register the pass with NPORS and apply for your card, carrying the CSCS logo where you hold a current CITB Health, Safety and Environment test.
After the course
A marshal who cannot stop the job is decoration
The training gives a marshal the signals, the positions and the judgement. What it cannot give them is the standing to use it. If a marshal raises a hand and the movement carries on, or if they stop a delivery and get complained about, they will not do it again. The most valuable thing a site manager can do after this course is tell the marshals, in front of the operators, that stopping a movement is their job and that they will be backed for doing it.
It is also worth looking at the layout rather than relying on people. A marshal is a control that sits low down the hierarchy: it depends on a person being in the right place, paying attention, every time. Separating pedestrians from plant with barriers and routes, reducing reversing by designing turning areas, and fitting detection systems all reduce how much has to rest on somebody standing in the right spot.
- N403 Vehicle Marshal where the work is mainly directing lorries and delivery vehicles rather than plant
- N027 Evacuation Marshal and Banksperson for sites that also need evacuation marshals
- N132 Plant Mover Non Operational Duties for the yard staff who move machines between the movements being marshalled
- CITB Health, Safety and Environment test booked with us where the CSCS logo version of the card is needed
Build your course
Who is coming, and how many
We do not run these to a timetable. The course is built around your people: how experienced they are and how many of them there are, which is what sets the length and the cost. Pick the mix and we will come back with a date and a price.
The course builder needs JavaScript. Without it, tell us how many people and what experience they have and we will price it up.
N133 Plant and Machinery Marshal FAQs
NPORS's own scheme of works sets minimum hours rather than a simple number of days: ten hours for one learner and fourteen hours for two on the novice route, and seven hours for one or two candidates and fourteen for three or four on the experienced worker route. NPORS work a seven hour day, so the novice route runs over one to two days depending on the size of the group. We apply those minimums rather than compressing the course.
Three on the novice course and three on a refresher, with one instructor and one machine. NPORS allow six on the experienced worker test, which is the efficient route for people who have been marshalling for years and simply need the category recorded.
Banksman is the older name for much of this work and people still use it. NPORS run this category as Plant and Machinery Marshal, and they run a separate Vehicle Marshal category, N403, which focuses on lorries and deliveries. Tell us what your people actually direct and we will confirm which category fits.
They should, and the course is built on it. A marshal who cannot stop a machine, or who gets criticised for doing it, is not performing a safety function. We would encourage supervisors to make that authority explicit in front of the operators, because that is what makes the training work.
The recognised hand signals used for directing plant, including the emergency stop, together with radio protocols where radios are used. The important part is that the operator and the marshal agree the signals before the machine moves, and that the marshal stays where the operator can see them.
Yes, and it makes a real difference. Your gates, your haul routes, your pedestrian crossings and your awkward corner are the places your marshals will be working, and using them for the practical is worth far more than a clear yard somewhere else.
Yes. Cameras, mirrors and detection systems help, but they have limits, they get dirty, and they do not make a decision. They reduce the risk, they do not remove the need for someone directing the movement where a movement needs directing.
An NPORS Red Trained Operator card, or a Blue Competent Operator card where the holder has the relevant NVQ. Either carries the CSCS logo while a CITB Health, Safety and Environment test pass is in date.
NPORS courses are priced per course, not per person. What you are paying for is the instructor, the registered tester and the machine time, so the figure turns on four things: the category, which route your operators need (novice, experienced, conversion or refresher), how many people are coming, and whether we run it on your site or at one of ours. It is also why a squad works out considerably cheaper per head than sending operators out one at a time. Use the course builder on this page: tell it who is coming and it works out how many days the course takes and how many times it has to run, which is what the price is built from. Then ask us and you will get a figure for that exact group rather than a list price with conditions attached.
We run NPORS courses across the UK rather than out of one fixed centre, and for most categories the better answer is that we come to you: your operators are assessed on the machine they will be using anyway, nobody loses a day travelling, and for a group it costs less. If you would rather come to us, we have centres at Trent House in Stoke, Pride Park in Derby, Europa House in Manchester and Kingsway House in Liverpool. Tell us where the work is and we will say honestly which way round makes more sense.
There is no fixed timetable to wait for. NPORS courses here are run to order, which means the dates are built around your programme rather than ours, and a single operator or a full squad can normally be booked in within a couple of weeks. If you have a card about to expire or a start date to hit, say so when you enquire and we will work to it.
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